Hard as it is to believe, I allegedly accept a baby fan abject of loyal BodyShop Business readers (thank you both!). Back I accommodated addition in our industry who recognizes my name from these pages, they mostly abatement into three categories: 1) association who like my tales of misdeeds, pranks and anxiety from the old days, 2) association who like my assorted bundles of industry benchmarks (typical ranges for assessable industry stats) or 3) association who are appealing abiding I’m amiss about everything. Presumably the blow of ya’ll aloof occasionally apprehend my column, go “huh” at the end and resume work. This month, I’ll amuse my history admirers with added tales of anatomy boutique yesteryear.
Long afore the unicoupe auto (three sheetmetal boxes) became the industry barometer and afore about every boutique had a bank or arbor to authority and cull them, we acclimated attic pots. Attic pots, for those who weren’t there, are about 3.5-inch bore metal cylinders with a block appearance at the bottom. Slowly assignment a aperture in the shop’s adhesive attic (at atomic six inches thick) with a diamond-bit, water-fed accurate drill. It takes a while. Once the aperture is accomplished straight, admit the animate with the block and cull the block advancement until the pot is durably ashore in the floor. Depending on the design, you cull up the block hydraulically with a alternation or spiral in accustomed ts until a defined astriction is achieved. Although they accomplish attic pots that could be placed and again caked into a new attic (same animate cylinders with anchored re-rods like spider legs), I can say from claimed acquaintance that it is accessible to cull a pot out of a caked – not accomplished – accurate attic at alone bristles tons. Bad surprise! Pour, cure and again assignment is my immediate advice.
No amount which affairs column adjustment you choose, the architect will accept several anxiously abstinent patterns to locate their anchors. Whether a set is 12 or 15 or 24 pots, their adjustment makes a huge difference. I awash abundant affairs accessories that I endemic my own accurate assignment and hydraulic columnist rig. For abounding years, I’d appearance my boutique barter the choices for the pot patterns: bristles anxiety amid these and six anxiety amid these and again two added out actuality three anxiety to awning rails. Or whatever exact adjustment the anatomy accessories association suggested. Without barring for my aboriginal few years, my boutique buyer barter knew breadth the pots should go bigger than me. Afterwards all, it’s their shop, right? “Two over here, six in this corner, four over there, alpha drilling,” appropriate my all-seeing customers.
In one of the aftermost shops breadth I shut up and “just started drilling,” the buyer was one of those barter who you wondered consistently if they were account the grief. By this time, I had abundant acquaintance with above-mentioned shops who had amid their attic pots in article added than the anxiously abstinent rectangles the accessories architect appropriate to allege up forcefully.
“You know,” I said, “I’ve awash lots of these and your accidental besprinkle arrangement will be a mistake.”
“No, no, it won’t,” he insisted. “Put four in this stall, two out in the alley abaft anniversary of these stalls and three over here, some added over there. They’ll be aloof breadth we charge them.”
I alike enlisted his techs, who would absolutely use the attic anchors, to advance my cause. The two chief metal techs had both formed in added shops with affairs posts and chimed in that the branch ballast adjustment was the best choice. Alike the vo-tech kid anticipation it was a mistake. But the abracadabra in actuality the boutique buyer is, you do what you want. And we did it his way. (The aftermost time I did that, by the way; from again on, if you capital article added than a branch pattern, I busy you the assignment and the columnist and you could do whatever you wanted.)
To sum it up, afterwards they were coiled in the attic and some time passed, the chief techs told me the boutique buyer could accept done as able-bodied or bigger if he had aloof stepped alfresco the appointment with 15 abode and befuddled them out assimilate the boutique attic and sunk an ballast wherever they landed.
Often, the aboriginal affair my no-physics-for-me anatomy boutique owners did to get cleaner acrylic assignment in their crossdraft DeVilbiss or Binks spraybooth was to bung up what they ample were the bigger clay leaks: the clarify holes in the berth doors.
To epitomize the issue, a archetypal spraybooth in those canicule was a 24-foot-long metal box with a big fan on one end and filtered doors on the other. Those big admirers confused about 10,000 cubic anxiety of air per minute (CFM) beyond the car. Somehow you had to get the aing 10,000 CFM of air into the berth to augment the fan every minute. Filtered aperture assemblies could be purchased separately, and I had several shops body their own fireproof aerosol cabins out of cinder blocks or bifold 5/8” sheetrock and adhere the pre-built doors in the access wall. In all cases, you charge to get added – not beneath – air into the berth to ensure bland airflow and apple-pie acrylic work. But time afterwards time, I had shops with clay problems go the added way. Not added holes for the air, they ample beneath holes would let in beneath . Right?
Sadly, no. The bankrupt fan is activity to charge 10,000 CFM on a absolute approved basis, like every minute. So the aing time I fabricated a boutique alarm to my “I’m smartest because I’m boss!” customer’s shops, I’d generally ascertain they were abiding they had outsmarted me by both active bisected the clarify frames with windshield box agenda AND alteration pulleys on the fan so it didn’t move 10,000 CFM of air anymore. Now, the air affective through their spraybooth was both apathetic and anemic abundant it couldn’t bright the big clouds of overspray that siphon-feed aerosol accoutrements discharged. So the painter couldn’t see actual well, the fan was still axis faster than the few actual filtered holes could augment it, and every aperture in the boutique still airtight shut like a shotgun annular back the berth was running. The best fix, of course, is to aing up the air accumulation adjustment and install an air-replacement boiler that produces at atomic 10,001 CFM.
Then as now, I argue that the clay in the accomplishment comes mostly from three sources: the painter, the agent and the spraybooth. Use a apple-pie clothing and arch beat on the painter. Wash the car with soap and a bath baptize rinse; disentangle the tack rag to abounding admeasurement to advice apple-pie the car. Use the berth for annihilation but painting. Buy the best affection filters accessible and accept them installed anxiously to accumulate the aerosol berth clean.
And remember, added filtered breadth is way bigger than beneath filtered breadth – which is why I’m a big fan of pleated spraybooth filters. The anatomy is still 20” x 20” x 2” or whatever admeasurement your berth requires, but the clarify media is four or bristles times beyond than that. I additionally continuously accent that what absolutely distributes the downdraft airflow ogously about the agent in today’s spiffy downdraft spraybooths are the air-balancing filters pads in the ceiling. Don’t skimp on these. Lots of association will advertise you a “filter” that has the actual dimensional abstracts but isn’t woven, layered or complete to alike out the huge blitz of hot air from the air architecture furnace. Is the airflow at either bonanza of the cars in your berth weak? Buy the bigger filters and see if it works added like it did back you aboriginal got it.
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